Thin threads keep small shapes crisp and the surface flat, which is why woven patches suit detailed logos and lettering.
A flat, even weave
Design
Designing for a woven patch.
01
Detail
Fine outlines and small lettering that would close up in embroidery can often stay as they are. Tell us the finished size and we confirm what will read clearly.
02
Flat look
Woven patches have no raised areas. If you want dimension, consider embroidered or PVC instead.
03
Color
Every color in a woven patch is a thread color, so shading and gradients are built from a few distinct tones rather than blended, and very close shades can read as one. List your brand color references and check them on the proof.
04
Edge
A wrapped (merrowed) edge suits simple shapes such as circles and rectangles; a cut edge can follow a detailed outline. Tell us which you prefer and we confirm it with the quote.
The patch
What a woven patch is.
A woven patch is made by weaving thin threads together, so the design is part of the fabric rather than stitched on top of a base. The result is flat and smooth, without the raised texture of embroidery.
Because the threads are thinner, a woven patch can show finer lines and smaller lettering than an embroidered patch of the same size. It is also thinner and lighter.
1Fine woven threads
2Flat, smooth surface
3Wrapped or cut edge
Cross-section diagram
Fit
Where woven patches work well.
Works well for
Logos with fine lines or small text
Lightweight garments where a thick patch would feel heavy
Brand marks that need a clean, flat look
Small placements, such as a sleeve or the side of a cap, where detail still has to read
Consider another type for
Designs meant to look raised or textured, which suit embroidery or chenille
Photographs and smooth gradients, which suit a printed patch
Send the design at or near its finished size, as vector artwork if you have it, so we can judge which lines and letters will hold. Mark any text that must stay readable.
BestPDFAIEPSSVG
Fine for a quoteJPGPNG
No artwork yet? Choose to send it later in the form and describe the design in your notes.
Backing & edges
Backings and edges, explained.
General guidance on how patches attach and how their edges are finished, so you can tell us what suits the way your patch will be used.
DiagramSew-on (no backing)Stitched onto the garment. The most secure choice for items that are washed often.
DiagramIron-on / heat sealA heat-activated adhesive on the back, applied with heat and pressure. It can loosen with frequent washing, so stitching around the edge adds security.
DiagramHook and loopUsually the hook side is on the patch and the loop side is sewn onto the garment or gear, so the patch can be removed and swapped.
DiagramPeel-and-stick adhesiveA peel-and-stick back for temporary use, such as events. It is not meant for washing.
Edge
DiagramMerrowed edgeA thick, rounded stitched edge wrapped around the patch. It suits standard shapes such as circles, ovals, squares and rectangles.
DiagramHeat-cut edgeThe edge is cut and sealed with heat, giving a flat finish. It suits more detailed outlines.
DiagramLaser-cut edgeCut with a laser, which can follow complex outlines closely.
Diagrams These are preferences: we confirm what is feasible for your patch with the quote.
Edge options apply to fabric patches. PVC patches are molded to shape, and leather patches are cut to shape.
How it works
How ordering works.
Sending the form is a quote request, not an order. Nothing is produced until you approve a digital proof.
01
Send your request
02
Review and quote
03
Digital proof
04
You approve
05
Production
06
Shipping
Written approval by emailPayment terms in your quote or invoiceEstimates quoted individuallyOrder terms
FAQ
Common questions
What is a woven patch?
A woven patch is made by weaving thin threads together, so the design is part of the fabric rather than stitched on top of a base. It is flat, smooth and holds fine detail.
Woven or embroidered?
Choose woven for fine detail, small text and a flat, light patch. Choose embroidered for a raised, textured look and bold designs.
Can a woven patch show very small text?
It can show smaller text than embroidery, but there is still a limit. Send your design and the size you need, and we will tell you whether the text will read clearly.
Can a woven patch match my brand colors?
Colors are matched to the closest available thread colors. Send your references, such as Pantone numbers, and check the colors on the digital proof before you approve it.
Is a woven patch the same as a woven label?
They are woven the same way, but a label is usually sewn inside a garment or into a seam, while a patch is a finished emblem worn on the outside. This page is about patches.