Stitch direction catches the light, so one color can show highlights and shadow. That raised texture is what sets embroidery apart.
Rows of thread build the shape
Stitch direction adds light and shade
Thread colors sit side by side
The patch
What an embroidered patch is.
An embroidered patch is stitched with thread onto a fabric base, usually polyester twill or felt. Where the thread covers the base, the patch has a raised, slightly glossy surface; where it does not, the base shows as the background.
How much of the base is stitched is called coverage. Partial coverage keeps the twill as a solid background color, which suits simple logos. Full coverage stitches nearly the whole surface and gives a richer, thicker patch.
1Raised thread surface
2Fabric base
3Stitched or cut edge
Cross-section diagram
Fit
Where embroidered patches work well.
Works well for
Logos and crests with clear shapes
Bold lettering, names and numbers
Caps, jackets, bags and uniforms
Consider another type for
Very small text or hairline detail, which may need enlarging or simplifying
Photographs and smooth color gradients, which suit a printed patch
Thread has physical width, so very small letters can close up. If the design has small text, tell us the finished size and we will say whether it should grow or move to a woven patch.
02
Background and coverage
If the design has a solid background color, a matching twill can show through instead of being stitched, which keeps the patch lighter.
03
Edge and shape
Simple shapes often take a merrowed edge; detailed outlines usually need a cut edge. Tell us your preference and we confirm it with the quote.
04
Made from a stitch file
Every embroidered patch is sewn from a digitized file that plans the base, the border and the detail, built for the size and material of your patch.
Artwork & size
Artwork for an embroidered patch.
Artwork
Vector artwork (AI, EPS, SVG or a vector PDF) is ideal, but a clear JPG or PNG of your logo is enough to quote. Add brand color references in your notes so the thread colors can be checked on the proof.
BestPDFAIEPSSVG
Fine for a quoteJPGPNG
No artwork yet? Choose to send it later in the form and describe the design in your notes.
Backing & edges
Backings and edges, explained.
General guidance on how patches attach and how their edges are finished, so you can tell us what suits the way your patch will be used.
DiagramSew-on (no backing)Stitched onto the garment. The most secure choice for items that are washed often.
DiagramIron-on / heat sealA heat-activated adhesive on the back, applied with heat and pressure. It can loosen with frequent washing, so stitching around the edge adds security.
DiagramHook and loopUsually the hook side is on the patch and the loop side is sewn onto the garment or gear, so the patch can be removed and swapped.
DiagramPeel-and-stick adhesiveA peel-and-stick back for temporary use, such as events. It is not meant for washing.
Edge
DiagramMerrowed edgeA thick, rounded stitched edge wrapped around the patch. It suits standard shapes such as circles, ovals, squares and rectangles.
DiagramHeat-cut edgeThe edge is cut and sealed with heat, giving a flat finish. It suits more detailed outlines.
DiagramLaser-cut edgeCut with a laser, which can follow complex outlines closely.
Diagrams These are preferences: we confirm what is feasible for your patch with the quote.
Edge options apply to fabric patches. PVC patches are molded to shape, and leather patches are cut to shape.
How it works
How ordering works.
Sending the form is a quote request, not an order. Nothing is produced until you approve a digital proof.
01
Send your request
02
Review and quote
03
Digital proof
04
You approve
05
Production
06
Shipping
Written approval by emailPayment terms in your quote or invoiceEstimates quoted individuallyOrder terms
FAQ
Common questions
What does coverage mean on an embroidered patch?
How much of the patch base is stitched. With partial coverage the twill background shows; with full coverage nearly the whole surface is thread. Tell us the look you want and we confirm the options with your quote.
Embroidered or woven?
Embroidered patches have a raised, textured surface. Woven patches use thinner threads that lie flat and hold finer detail. If your design has very small text, a woven patch may suit it better.
Is this the same as patch digitizing?
No. Here we make the finished patches. Patch digitizing is for shops that sew their own patches and only need the embroidery file.